We have established an environmental management system at all of our sites and are making continuous improvements based on proper operation.

Basic philosophy

Basic environmental philosophy

TOCALO recognizes that “continuously improving the global environment and preventing pollution” is one of the most important challenges of our time. Our basic environmental philosophy is to use surface modification technologies to save resources, save energy, and reduce our environmental impact to protect the global environment and contribute to society.

Environmental policy

TOCALO follows its basic environmental philosophy in all activities, products, and services related to the manufacture and sale of its surface modification technologies. Following is a summary of policies we follow in our efforts to continuously improve our environmental performance.

  1. Constantly recognize the environmental impact of our activities, products, and services, and establish, implement, and maintain an environmental management system.
  2. Commit to preventing environmental pollution, using sustainable resources, implementing climate change measures, and preserving water environments.
  3. Commit to continuously improving our environmental management system.
  4. Comply with environmental laws and regulations relating to our operations, products and services, as well as other requirements to which we agree.
  5. Based on our environmental policy and considering the potential environmental impact of our activities, products, and services, set environmental targets and engage in activities in the following areas to contribute to improving the environment:
    1. Energy and resource conservation in business activities
    2. Environmental contribution through promotion of business activities
    3. Climate change measures
    4. Water environment preservation

To successfully implement this policy, we will set environmental targets and contribute to environmental conservation by bringing together the strengths of all our divisions and all levels of our workforce.

April 1, 2025
Kazuya Kobayashi
President and CEO, Representative Director
TOCALO Co., Ltd.​

Environmental management organization structure

Environmental management organization structure
Environmental management organization structure
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Environmental management organization structure

Promotion of ISO14001

Certified at all sites

We are continually improving our environmental management system to contribute to society and protect the global environment by conserving resources and energy and reducing our environmental impact.
Since acquiring ISO 14001 certification at all our sites in 2012, we have maintained our 100% certification rate even when relocating or launching new sites.
We are promoting the acquisition of ISO 14001 certification, and 57% of consolidated Group companies have currently obtained certification.
Please see the ESG Data Sheet for the ISO 14001 status of consolidated Group companies.

Status of ISO 14001 certification (certification number JQA-EM2253) (In order of registration date)

Acquisition of certification

Plants and research laboratories

Expansion of certified sites

Headquarters

March 2002

Thermal Spraying Technology R&D Laboratories

March 2002

Kitakyushu Plant

September 2005

Nagoya Plant

September 2006

Kobe Plant

September 2006

Tokyo Plant Gyoda Workshop

September 2007

Kurashiki Plant *Name changed to Kurashiki Plant in 2022 upon relocation of the former Mizushima Factory.​

September 2007

Akashi Plant

September 2009

Miyagi Technical Service Center

August 2012

Tokyo Plant Suzumi Workshop

August 2018

History of ISO14001 certification

Show history of ISO14001 certification

March 2002

Headquarters and Thermal Spraying Technology R&D Laboratories were the first sites in TOCALO to acquire ISO14001 certification.

October 2004

Thermal Spraying Technology R&D Laboratories relocated from Higashinada-ku, Kobe City to the Minami-Futami Industrial Park, Akashi City.

September 2005

The registered address of Thermal Spraying Technology R&D Laboratories changed to the new address.

Kitakyushu Plant was the first plant to acquire certification.

September 2006

Nagoya Plant, Kobe Plant, and Akashi No.3 Plant acquired certification.

September 2007

Tokyo Plant (Gyoda Workshop) and Mizushima Plant acquired certification.

September 2009

Akashi Plant acquired certification. All major TOCALO sites were certified.

October 2010

Akashi Plant No.3 relocated and integrated with Akashi Plant.

July 2011

Miyagi Technical Service Center was established in Miyagi Prefecture.

September 2011

Each sales office acquired certification.

Certification of Akashi Plant No.3 was cancelled.

August 2012

Miyagi Technical Service Center acquired certification. All TOCALO sites were certified.

August 2014

Kobe Plant relocated from Higashinada-ku, Kobe City to Nishi-ku, Kobe City. The former plant, where some production processes remained, became the Fukae branch office of Kobe Plant.

December 2014

Akashi-Harima Plant acquired and placed under the control of Akashi Plant.

September 2015

The registered address of Kobe Plant changed to the new address.

February 2016

Nagoya Plant relocated from Midori Ward, Nagoya City to Tokai City, Aichi Prefecture.

September 2016

Akashi-Harima Plant acquired certification following the start of full-scale operations.

The registered address of Nagoya Plant changed to the new address.

August 2017

Headquarters relocated from Fukae, Higashinada-ku, Kobe City to Minatojima (Port Island), Chuo-ku, Kobe City.

September 2017

The registered address of Headquarters changed to the new address.

August 2018

Tokyo Plant No.2 (Suzumi Workshop) was newly certified following partial relocation (Gyoda Workshop)

July 2020

The Kita-Kanto Sales Office relocated.

August 2020

The registered address of Kita-Kanto Sales Office changed to the new address.

April 2022

The registered name of Mizushima Plant changed to Kurashiki Plant and the registered address changed from Matsue, Kurashiki City to Unozu, Kojima, Kurashiki City.

The former Mizushima Plant remained as a sub-plant of Kurashiki Plant.

September 2022

The registered name of Tokyo Plant (Gyoda Office) changed to Tokyo Plant Gyoda Workshop.

The registered name of Tokyo Plant No.2 (Suzumi Workshop) changed to Tokyo Plant Suzumi Workshop.

The registered name of Mizushima Plant changed to Kurashiki Plant and the registered address changed to the new address.

July 2024

Yamanashi Sales Office relocated.

September 2025

The registered address of Yamanashi Sales Office changed to the new address.

Tokyo Plant Gyoda Workshop changed the scope of activities.

Certification of Mizushima Plant was cancelled.

Kenichi Ishii Kobe Plant

VOICE

We are using innovative communication methods to reduce waste in ways that allow the entire plant organization to share a sense of achievement.

Yuki Nakakuki (Quality Control Department 1, Suzumi Workshop, Tokyo Plant)
Akihiro Sato (Machining Process Department, Production Division 1, Suzumi Workshop, Tokyo Plant)
Yusuke Kurosaki (Spraying Department 1, Production Division 1, Suzumi Workshop, Tokyo Plant)

In addition to our main duties, we also serve as members of the Environmental Control Committee. We are jointly responsible for various environmental measures, including efforts to reduce waste and electricity consumption, and we work together to achieve our targets in these areas. As parents, we share a common commitment to contributing to the protection of the future.

In fiscal 2024, we prioritized general waste reduction. We introduced dedicated carts in each workplace to ensure thorough separation of different waste types, such as paper bags for blasting materials and tape cores. These efforts resulted in a year-on-year decrease of over 200 kg in waste, far exceeding our original target of 100 kg.

One of the most challenging aspects of environmental initiatives is communication. To gain the understanding and cooperation of the staff at the Suzumi Workshop, we used plant-wide morning meetings and hazard prediction sessions as opportunities to inform people about initiatives toward our environmental targets and the areas in which we needed their support, using clear and simple materials. We were surprised to find that all employees were more cooperative than we initially expected. The number of inquiries about waste sorting and disposal has risen recently. We see that as a sign of growing interest in environmental issues.

Going forward, we will continue to prioritize communication and understanding while working to visualize both our processes and results. We will also continue to target further mitigation of environmental impacts through initiatives that foster a shared sense of achievement throughout the plant organization.

Scope of application

The scope of application of the environmental management system applies to the business activities of TOCALO Co., Ltd.

(1) Target organization

TOCALO Co., Ltd.
Headquarters / Miyagi Technical Services Center / Tokyo Plant Gyoda Workshop / Tokyo Plant Suzumi Workshop / Nagoya Plant / Kobe Plant / Akashi Plant / Thermal Spraying Technology R&D Laboratories / Kurashiki Plant / Kitakyushu Plant

(2) Certified activities

R&D, manufacturing, sales, and after-sales service of surface modification products using thermal spray and peripheral technologies

(3) Location (physical scope) and scope of activities

The contents are in accordance with matters registered with JQA.

Organization name

Address

Scope of activities

①Headquarters, TOCALO Co., Ltd.

6-4-4 Minatojima Minamimachi, Chuo-ku, Kobe, Hyogo

Corporate management and support operations at the Headquarters

②Miyagi Technical Service Center (Miyagi TSC), TOCALO Co., Ltd.

21-11 Kitanaka Bessho, Kawauchi, Osato-Cho, Kurokawa-Gun, Miyagi

Manufacture, sale, and after-sales service of surface modification products using thermal spray technologies

 Yamanashi Sales Office, TOCALO Co., Ltd.

5F, Sumitomo Life Kofu Marunouchi Building, 3-32-11 Marunouchi, Kofu, Yamanashi

Sales and after-sales service of surface modification products using thermal spray and peripheral technologies

③Tokyo Plant (Gyoda Workshop), TOCALO Co., Ltd.

1-1-1 Gyoda, Funabashi, Chiba

Manufacture and after-sales service of surface modification products using thermal spray technologies

④Tokyo Plant No.2 (Suzumi Workshop), TOCALO Co., Ltd.

606-5 Suzumi-cho, Funabashi, Chiba

Manufacture, sale, and after-sales service of surface modification products using thermal spray and peripheral technologies

 Kanagawa Sales Office, TOCALO Co., Ltd.

1-14-20 Shinyokohama, Kohoku-ku, Yokohama, Kanagawa

Sales and after-sales service of surface modification products using thermal spray and peripheral technologies

 Kita-Kanto Sales Office, TOCALO Co., Ltd.

2F, 1086-45 Shimohamada-cho, Ota, Gunma

Sales and after-sales service of surface modification products using thermal spray and peripheral technologies

⑤Nagoya Plant, TOCALO Co., Ltd.

33-3 Nibanwarishimo, Nawamachi, Tokai, Aichi

Manufacture, sale, and after-sales service of surface modification products using thermal spray technologies

 Shizuoka Sales Office, TOCALO Co., Ltd.

Fujioji Bldg.102, 411-1, Motoichiba, Fuji

Sales and after-sales service of surface modification products using thermal spray and peripheral technologies

⑥Kobe Plant, TOCALO Co., Ltd.

1-5 Mitsugaoka, Nishi-ku, Kobe, Hyogo

Manufacture and after-sales service of surface-modified products using thermal spray and peripheral technologies

⑦Akashi Plant, TOCALO Co., Ltd.

14-1, Minamifutami, Futami-cho, Akashi, Hyogo

Manufacture, sale, and after-sales service of surface modification products using thermal spray technologies

 Akashi Plant (Akashi-Harima Plant), TOCALO Co., Ltd.

15-1 Higashi-Shinjima, Harima-cho, Kako-gun, Hyogo

Manufacture and after-sales service of surface modification products using thermal spray technologies

⑧Thermal Spraying Technology R&D Laboratories, TOCALO Co., Ltd.

14-3 Minamifutami, Futami-Cho, Akashi, Hyogo

Research and development of surface modification products using thermal spray and peripheral technologies

⑨Kurashiki Plant, TOCALO Co., Ltd.

2030-28, Kojimaunotsu, Kurashiki, Okayama

Manufacture, sale, and after-sales service of surface modification products using thermal spray technologies

 Mizushima Plant, TOCALO Co., Ltd.

2-38, 2-chome, Matsue, Kurashiki City, Okayama

Manufacture, sale, and after-sales service of surface modification products using thermal spray technologies

⑩Kitakyushu Plant, TOCALO Co., Ltd.

1-48 Torigoe-cho, Kanda-cho, Kyoto-gun, Fukuoka Prefecture

Manufacture, sale, and after-sales service of surface modification products using thermal spray technologies

(4)Scope of impact

Within the site

  1. Design and development
  2. Improvement of production processes
     

Environmental aspects of the interface are as follows.

  1. Energy management
  2. Purchasing management
  3. Outsourcing Management
  4. In-house subcontracting management of other plants
  5. Waste management
  6. Distribution, use, and disposal of products after use
  7. Service management
Scope of potential impact

Compliance with environment-related laws and regulations

Identifying laws and regulations to be observed and confirming the status of compliance

TOCALO compiles a list of environmental laws and regulations to be observed and regularly checks the status of compliance. Details of compliance include notifications to the government, appointments, and regulatory values.
To date, we have not been subjected to fines or punishment in relation to environmental laws.

Major environmental laws and regulations related to TOCALO's business

Waste Management and Public Cleaning Law

Air Pollution Control Law

Water Pollution Control Law

Sewerage Law

Soil Contamination Countermeasures Act

Septic Tank Law

Noise Regulation Law

Vibration Regulation Law

Offensive Odor Control Law

Factory Location Law

Act on Rational Use and Proper Management of Fluorocarbons

Act on Confirmation, etc. of Release Amounts of Specific Chemical Substances in the Environment and Promotion of Improvements to the Management Thereof ("PRTR Law")

Poisonous and Deleterious Substances Control Law

Fire Service Act

Industrial Safety and Health Act

High Pressure Gas Safety Act

Law Concerning the Promotion of the Measures to Cope with Global Warming

Act on Rationalizing Energy use and Shifting to Non-fossil Energy

Act on Promotion of Resource Circulation for Plastics

Environmental accounting

We focused on investing in environmental facilities, such as wastewater and waste gas treatment systems, and noise-prevention measures at new plants.

The graph below shows the cumulative amount of environment-related capital expenditures. Our main environmental facilities include dust collectors to prevent dust emissions, soundproofing equipment to block noise from the dust collectors, and energy-saving equipment.
Investment was higher than usual in fiscal 2024 due to the installation of new equipment at the newly constructed Kobe Plant No. 2, as well as a new administration building at the Kitakyushu Plant. As in the previous fiscal year, we also continued to install soundproofing equipment and upgrade our dust collectors.

Cumulative environmental investments

Cumulative environmental investments

Breakdown of capital expenditures

Breakdown of capital expenditures

Environmental education and training

We provide general education for all employees.

We systematically conduct education and training on the operation of the environmental management system and how to respond to emergencies, as required by law.

The main themes are "Environmental policy," "Significance of Operating an Environmental Management System," and "Waste Handling," which are taught with initiatives in each workplace.

Through such education and training, we are working to raise awareness and the level of understanding.

In the classroom
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Environmental training