SustainabilityEnvironmentEnvironmental management

We have established an environmental management system at all of our sites and are making continuous improvements based on proper operation.

Basic philosophy

Basic environmental philosophy

TOCALO recognizes that “continuously improving the global environment and preventing pollution” is one of the most important challenges of our time. Our basic environmental philosophy is to use surface modification technologies to save resources, save energy, and reduce our environmental impact to protect the global environment and contribute to society.

Environmental policy (Revised: June 23, 2023)

Through our activities, products, and services focused on surface modification technologies, TOCALO will strive to continuously improve the environment based on the following policy in accordance with our basic environmental philosophy.

  1. Constantly recognize the environmental impact of our activities, products, and services, and establish, implement, and maintain an environmental management system.
  2. Commit ourselves to preventing environmental pollution, using sustainable resources, and preventing climate change.
  3. Commit ourselves to the continuous improvement of our environmental management system.
  4. Comply with environmental laws and regulations relating to our operations, products and services, as well as other requirements to which we agree.
  5. Based on this environmental policy and the environmental impact of our activities, products, and services, set environmental targets and engage in activities based on the following themes to contribute to the improvement of the environment:
    • Energy and resource conservation in business activities
    • Environmental contribution through promotion of business activities

To successfully implement this policy, we will set environmental targets and contribute to environmental conservation by bringing together the strengths of all our divisions and all levels of our workforce.

Environmental management organization structure

Environmental management organization structure Environmental management organization structure

Promotion of ISO14001

Certified at all sites

We are continually improving our environmental management system to contribute to society and protect the global environment by conserving resources and energy and reducing our environmental impact.
Since acquiring ISO 14001 certification at all our sites in 2012, we have maintained our 100% certification rate even when relocating or launching new sites.
We are promoting the acquisition of ISO 14001 certification, and 50% of the Group companies have currently obtained certification.
Please see the ESG Data Sheet for Group company ISO 14001 status.

Status of ISO 14001 certification (certification number JQA-EM2253) (In order of registration date)

Acquisition of certification
Plants and research laboratories
Expansion of certified sites
Headquarters March 2002
Thermal Spraying Technology R&D Laboratories March 2002
Kitakyushu Plant September 2005
Nagoya Plant September 2006
Kobe Plant September 2006
Tokyo Plant Gyoda Workshop September 2007
Kurashiki Plant *Name changed to Kurashiki Plant in 2022 upon relocation of the former Mizushima Factory. ​ September 2007
Akashi Plant September 2009
Miyagi Technical Service Center August 2012
Tokyo Plant Suzumi Workshop August 2018

History of ISO14001 certification

March 2002 The Headquarters and Thermal Spraying Technology R&D Laboratories were the first sites in TOCALO to acquire ISO14001 certification.
October 2004 The Thermal Spraying Technology R&D Laboratories relocated from Higashinada-ku, Kobe City to the Minami-Futami Industrial Park, Akashi City.
September 2005 The registered address of the Thermal Spraying Technology R&D Laboratories changed to the new address.
The Kitakyushu Plant was the first plant to acquire certification.
September 2006 The Nagoya Plant, Kobe Plant, and Akashi No. 3 Plant acquired certification.
September 2007 The Tokyo Plant (Gyoda Workshop) and Mizushima Plant acquired certification.
September 2009 The Akashi Plant acquired certification. All major TOCALO sites were certified.
October 2010 Akashi Plant No.3 relocated and integrated with the Akashi Plant.
July 2011 The Miyagi Technical Service Center was established in Miyagi Prefecture.
September 2011 Each sales office acquired certification.
Certification of Akashi Plant No.3 was cancelled.
August 2012 The Miyagi Technical Service Center acquired certification. All TOCALO sites were certified.
August 2014 The Kobe Plant relocated from Higashinada-ku, Kobe City to Nishi-ku, Kobe City. The former plant, where some production processes remained, became the Fukae branch office of the Kobe Plant.
December 2014 The Akashi-Harima Plant acquired and placed under the control of the Akashi Plant.
September 2015 The registered address of Kobe Plant changed to the new address.
February 2016 The Nagoya Plant relocated from Midori Ward, Nagoya City to Tokai City, Aichi Prefecture.
September 2016 The Akashi-Harima Plant acquired certification following the start of full-scale operations.
The registered address of the Nagoya Plant changed to the new address.
August 2017 The Headquarters relocated from Fukae, Higashinada-ku, Kobe City to Minatojima (Port Island), Chuo-ku, Kobe City.
September 2017 The registered address of the Headquarters changed to the new address.
August 2018 Tokyo Plant No.2 (Suzumi Workshop) was newly certified following the partial relocation (Gyoda Workshop).
July 2020 The Kita-Kanto Sales Office relocated.
August 2020 The registered address of Kita-Kanto Sales Office changed to the new address.
April 2022 The registered name of the Mizushima Plant changed to Kurashiki​ Plant and the registered address changed from Matsue, Kurashiki​ City to Unozu, Kojima, Kurashiki City The former Mizushima Plant remained a sub-plant of the Kurashiki Plant
September 2022 The registered name of Tokyo Plant (Gyoda Office) changed to Tokyo Plant Gyoda Workshop.
The registered name of Tokyo Plant No.2 (Suzumi Workshop) changed to Tokyo Plant Suzumi Workshop.
The registered name of Mizushima Plant changed to Kurashiki Plant and the registered address changed to the new address.

Scope of application

The scope of application of the environmental management system applies to the business activities of TOCALO Co., Ltd.

(1) Target organization

TOCALO Co., Ltd.
Headquarters / Miyagi Technical Services Center / Tokyo Plant Gyoda Workshop / Tokyo Plant Suzumi Workshop / Nagoya Plant / Kobe Plant / Akashi Plant / Thermal Spraying Technology R&D Laboratories / Kurashiki Plant / Kitakyushu Plant

(2) Certified activities

R&D, manufacturing, sales, and after-sales service of surface modification products using thermal spray and peripheral technologies

(3) Location (physical scope) and scope of activities

The contents are in accordance with matters registered with JQA.

Organization name Address Scope of activities
①Headquarters, TOCALO Co., Ltd. 6-4-4 Minatojima Minamimachi, Chuo-ku, Kobe, Hyogo Corporate management and support operations at the Headquarters
②Miyagi Technical Service Center (Miyagi TSC), TOCALO Co., Ltd. 21-11 Kitanaka Bessho, Kawauchi, Osato-Cho, Kurokawa-Gun, Miyagi Manufacture, sale, and after-sales service of surface modification products using thermal spray technologies
 Yamanashi Sales Office, TOCALO Co., Ltd. 1-1-24 Iida, Kofu, Yamanashi Sales and after-sales service of surface modification products using thermal spray and peripheral technologies
③Tokyo Plant (Gyoda Workshop), TOCALO Co., Ltd. 1-1-1 Gyoda, Funabashi, Chiba Manufacture, sale, and after-sales service of surface modification products using thermal spray and peripheral technologies
④Tokyo Plant No.2 (Suzumi Workshop), TOCALO Co., Ltd. 606-5 Suzumi-cho, Funabashi, Chiba Manufacture, sale, and after-sales service of surface modification products using thermal spray and peripheral technologies
 Kanagawa Sales Office, TOCALO Co., Ltd. 1-14-20 Shinyokohama, Kohoku-ku, Yokohama, Kanagawa Sales and after-sales service of surface modification products using thermal spray and peripheral technologies
 Kita-Kanto Sales Office, TOCALO Co., Ltd. 2F, 1086-45 Shimohamada-cho, Ota, Gunma Sales and after-sales service of surface modification products using thermal spray and peripheral technologies
⑤Nagoya Plant, TOCALO Co., Ltd. 33-3 Nibanwarishimo, Nawamachi, Tokai, Aichi Manufacture, sale, and after-sales service of surface modification products using thermal spray technologies
 Shizuoka Sales Office, TOCALO Co., Ltd. Fujioji Bldg.102, 411-1, Motoichiba, Fuji Sales and after-sales service of surface modification products using thermal spray and peripheral technologies
⑥Kobe Plant, TOCALO Co., Ltd. 1-5 Mitsugaoka, Nishi-ku, Kobe, Hyogo Manufacture and after-sales service of surface-modified products using thermal spray and peripheral technologies
⑦Akashi Plant, TOCALO Co., Ltd. 14-1, Minamifutami, Futami-cho, Akashi, Hyogo Manufacture, sale, and after-sales service of surface modification products using thermal spray technologies
 Akashi Plant (Akashi-Harima Plant), TOCALO Co., Ltd. 15-1 Higashi-Shinjima, Harima-cho, Kako-gun, Hyogo Manufacture and after-sales service of surface modification products using thermal spray technologies
⑧Thermal Spraying Technology R&D Laboratories, TOCALO Co., Ltd. 14-3 Minamifutami, Futami-Cho, Akashi, Hyogo Research and development of surface modification products using thermal spray and peripheral technologies
⑨Kurashiki Plant, TOCALO Co., Ltd. 2030-28, Kojimaunotsu, Kurashiki, Okayama Manufacture, sale, and after-sales service of surface modification products using thermal spray technologies
 Mizushima Plant, TOCALO Co., Ltd. 2-38, 2-chome, Matsue, Kurashiki City, Okayama Manufacture, sale, and after-sales service of surface modification products using thermal spray technologies
⑩Kitakyushu Plant, TOCALO Co., Ltd. 1-48 Torigoe-cho, Kanda-cho, Kyoto-gun, Fukuoka Prefecture Manufacture, sale, and after-sales service of surface modification products using thermal spray technologies

(4)Scope of impact

Within the site

  1. Design and development
  2. Improvement of production processes

Environmental aspects of the interface are as follows.

  1. Energy management
  2. Purchasing management
  3. Outsourcing Management
  4. In-house subcontracting management of other plants
  5. Waste management
  6. Distribution, use, and disposal of products after use
  7. Service management
Scope of potential impact
Scope of potential impact

Compliance with environment-related laws and regulations

Identifying laws and regulations to be observed and confirming the status of compliance

TOCALO compiles a list of environmental laws and regulations to be observed and regularly checks the status of compliance. Details of compliance include notifications to the government, appointments, and regulatory values.
To date, we have not been subjected to fines or punishment in relation to environmental laws.

Major environmental laws and regulations related to TOCALO's business

Waste Management and Public Cleaning Law Air Pollution Control Law
Water Pollution Control Law Sewerage Law
Soil Contamination Countermeasures Act Septic Tank Law
Noise Regulation Law Vibration Regulation Law
Offensive Odor Control Law Factory Location Law
Act on Rational Use and Proper Management of Fluorocarbons Act on Confirmation, etc. of Release Amounts of Specific Chemical Substances in the Environment and Promotion of Improvements to the Management Thereof ("PRTR Law")
Poisonous and Deleterious Substances Control Law Fire Service Act
Industrial Safety and Health Act High Pressure Gas Safety Act
Law Concerning the Promotion of the Measures to Cope with Global Warming Act on Rationalizing Energy use and Shifting to Non-fossil Energy
Act on Promotion of Resource Circulation for Plastics

Environmental accounting

We focused on investing in environmental facilities, such as wastewater and waste gas treatment systems, and noise-prevention measures at new plants.

The graph below shows the cumulative amount of environment-related capital expenditures. Our main environmental facilities include dust collectors that do not emit dust, soundproofing equipment that shields noise from dust collectors, and energy-saving equipment.
In fiscal 2022, we carried out a range of actions for energy saving, including installing electricity monitoring meters and high-efficiency compressors.

Cumulative environmental investments
Cumulative environmental investments
Breakdown of capital expenditures
Breakdown of capital expenditures

Environmental education and training

We provide general education for all employees.

We systematically conduct education and training on the operation of the environmental management system and how to respond to emergencies, as required by law.

The main themes are "Environmental policy," "Significance of Operating an Environmental Management System," and "Waste Handling," which are taught with initiatives in each workplace.

Through such education and training, we are working to raise awareness and the level of understanding.

In the classroom
Environmental training